What is overmolding? Let’s explore it. JVTECH, a leading expert in the field of overmolding technology, has unveiled the secrets behind this innovative manufacturing process. As the company’s representative explains, “LSR overmolding allows manufacturers to create unique components composed of two different substrates, blending the best properties of each material.”
The LSR Overmolding Journey
The LSR overmolding process at JVTECH is a two-step affair. First, the finished plastic, glass, metal, or other materials are automatically placed into the cavity of the specialized LSR mold. Then, the mold is closed, and the LSR material is injected, filling the designated areas of the substrate to form a complete, integrated assembly.
Mastering the Technicalities
To ensure the success of the LSR overmolding process, JVTECH emphasizes the importance of working with an experienced manufacturer. “It’s essential to have the right knowledge and understanding of molds and LSR overmolding techniques, as well as the subtle differences between LSR and thermoplastics,” the company representative explains. JVTECH’s expertise in this field allows them to set the control standards for the material parts, ensuring a quick and accurate verification process in the initial stages, ultimately saving their clients’ time and resources.
Applications Galore
LSR overmolding offers a diverse range of applications across various industries. In the life sciences sector, the material’s biocompatibility, hypoallergenic properties, and resistance to disinfectants make it an ideal choice for manufacturing respiratory equipment, surgical instruments, and wearable devices. Automotive manufacturers leverage the waterproof and weatherproof capabilities of LSR overmolding for seals, connectors, and wiring harnesses. In the consumer goods realm, LSR overmolding is used for shower heads, electronic equipment, and distribution valves due to its resistance to cleaning products and water, as well as its electrical insulation properties.
Conclusion
JVTECH’s expertise extends beyond just the LSR overmolding process. The company also offers customized services, including mold design, machine selection, and auxiliary equipment, ensuring efficient and stable delivery for mass production. Additionally, JVTECH’s in-house rapid mold base capability allows for quick verification and reduced customer verification cycles, accelerating product listings and preserving accurate functionality.
